Custom Counting Solutions

Fully engineered, built-to-spec custom counting solutions for complex products and specialised applications

built-to-spec counting systems

Custom Counting Solutions developed by Pharma Packaging Systems

Pharma Packaging Systems (PPS) is recognised for its ability to deliver fully customised solutions, engineered to meet the exact requirements of each end user. Drawing on over two decades of experience in solid dose handling, we specialise in designing and manufacturing bespoke counting systems that extend far beyond the pharmaceutical sector.

A Collaborative Engineering Process from Concept to Commissioning

Our in-house design and engineering teams work closely with customers from concept through to commissioning, ensuring each machine is tailored to the product, container, speed, and layout needs of the application. Whether adapting an existing platform or developing a new solution from the ground up, we approach every custom project with a focus on precision, flexibility, and long-term reliability.

Custom Solutions Across Multiple Product Types

Over the years, PPS has successfully delivered a wide range of specialised counting solutions for non-pharmaceutical products, including chocolate pieces, dishwasher pods, hardware items such as nuts and bolts, and general confectionery. These projects have required adaptations in feed systems, sensor configurations, material handling, and hygienic design, all while maintaining high levels of counting accuracy and throughput.

We routinely accommodate complex container handling requirements, oversized or irregularly shaped products, and high-output expectations. Depending on the project scope, machines can include multiple lanes, rotary platforms, integrated rejection systems, and downstream automation such as sachet, capping, labelling, and case packing. Vision inspection, metal detection, and data capture for traceability can also be incorporated as part of a turnkey system.

Chocolate

Pods

Hardware

Confectionery

Scalable, Modular, Adaptable

Solutions Scaled to Your Production Needs

Our modular approach allows us to scale solutions to match customer needs, from small batch runs to high-volume production. Whether you're working in pharmaceuticals, nutraceuticals, food, or industrial hardware, PPS has the capability and experience to provide a robust, validated solution designed specifically for your product and environment.

Tare Gross

Vision (Camera Inspection)

Counting Machines Options

Our counting machines are designed with advanced features to ensure speed, precision, and reliability in every production environment. We offer a range of configurable options to meet your specific requirements. With these options, our counting machines combine efficiency, accuracy, and quality control—helping you achieve higher productivity and peace of mind in your packaging process.

Get in Touch with our Team

Whether you’re looking for expert advice or have a specific project in mind, contact Pharma Packaging Systems team for help — get in touch today to start the conversation. 

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